ROQ FOLD, PACK, and LABEL Training Videos

ROQFOLD

ROQ FOLD:

Keeping the conveyor belt on your ROQ FOLD clean ensures smooth operation and extends the lifespan of the equipment. Follow these simple steps to safely and effectively clean the conveyor.

Step 1: Prepare the Machine for Cleaning

Access the HMI (Human-Machine Interface):

Start by navigating to the HMI.

If the machine has been recently used, confirm it’s in a safe and idle state.

Turn Off Additional Equipment:

Disable the Labeler:

From the Home Screen, go to the Label Screen and turn off the printer.

Disable the Pack Machine:

Turn off the Pack Machine to ensure it won’t interfere during cleaning.

Deactivate Automatic Advancing:

From the Home Screen, disable the Auto function so the conveyor will only move when prompted.

Step 2: Gather Cleaning Supplies

A damp cloth soaked in water.

The soft scrub cleaner provided in your kit.

A dry cloth for wiping off excess moisture after cleaning.

Step 3: Clean Each Panel of the Conveyor

Start Cleaning the First Panel:

Use the damp cloth to remove any loose residue from the conveyor.

Apply the soft scrub cleaner and gently scrub the panel to lift dirt or buildup.

Wipe the panel with a clean, damp cloth to remove the cleaner.

Advance the Belt:

Press the Start button once on the HMI to move the conveyor belt forward by one panel.

The belt will stop automatically, allowing you to clean the next section.

Repeat for All Panels:

The conveyor belt is divided into seven panels.

Clean each panel individually, ensuring thorough coverage.

Each panel should take no more than 2 minutes to clean.

Step 4: Final Check

Ensure all panels are clean and free of residue.

Dry the panels with a clean cloth to prevent slipping or sticking during operation.

Tips for Effective Cleaning

Perform this cleaning regularly to maintain optimal performance.

Avoid using harsh chemicals that could damage the belt or components.

Ensure the machine is completely dry before resuming normal operation.

By following these steps, your ROQ FOLD’s conveyor belt will remain in excellent condition, ensuring reliability and efficiency in your workflow.

Replacing the trim wheel on your ROQ FOLD is a straightforward process. Follow these steps to ensure a smooth replacement while maintaining safety.

Step 1: Ensure Safety

Activate the Emergency Stop:

Press the Emergency Stop Button to ensure the machine is powered down and safe to work on.

Step 2: Remove the Trim Wheel Cover

Unscrew the Cover:

Use the appropriate tool to unscrew and remove the trim wheel cover.

Pull the Cover Apart:

Carefully pull the cover apart to expose the trim wheel and waste material.

Step 3: Remove the Old Trim Waste

Cut the Waste Material:

Measure about 1 foot from the floor and cut the waste material using scissors or by ripping it off manually.

Dispose of the excess trim in a waste bin.

Step 4: Attach the New Trim Wheel

Align the Trim Wheel:

Locate the peg on the trim wheel assembly.

Align the peg with one of the holes on the plate.

Secure the Trim Wheel:

Push the trim wheel onto the assembly and twist it until the peg slots into place.

Once aligned, firmly secure it by tightening it down.

Step 5: Tie the Trim Material

Wrap and Secure the Trim Material:

Take the new plastic trim material and ensure it is positioned under the lever.

Wrap the material around the wheel.

Knot the Trim Material:

Tie a secure knot around the wheel.

Add a second knot to ensure the trim stays in place during operation.

Step 6: Final Check

Ensure the trim wheel is securely attached and the material is properly knotted.

Reattach and screw the cover back in place.

Release the emergency stop and test the system to confirm the trim wheel is functioning correctly.

Tips for Smooth Operation

Regularly inspect the trim wheel for wear and replace it as needed to maintain efficiency.

Always use the emergency stop to prioritize safety during maintenance.

By following these simple steps, you can replace the trim wheel on your ROQ FOLD efficiently and safely.

Regular maintenance of the ROQ FOLD is crucial to ensure efficient operation and extend the lifespan of the equipment. This guide will walk you through the steps to lubricate and check the tension on the machine's chains.

Step 1: Power Down the Machine

Turn Off Power:

Rotate the power switch to the off position to shut down the machine completely.

Confirm that the power light is off and the machine has stopped.

Step 2: Access the Chains

Locate the Chains:

The ROQ FOLD has four chains located within the machine.

Access them by removing the necessary panels.

Remove the Panel:

Use a Phillips screwdriver to loosen and remove the screws on the panel.

Start with the bottom screws to let the top hold the panel in place as you work.

Set the panel aside carefully.

Step 3: Clean and Lubricate the Chains

Clean the Chain:

Spray VMD 18 lubricant (provided in the kit) onto a clean rag.

Wipe the chain thoroughly to remove grime and debris.

Avoid spraying directly onto the chain to prevent overspray on panels that touch garments.

Apply Lubricant:

Using a clean rag, apply the lubricant evenly across the chain.

Ensure the lubricant is spread along the chain’s length.

The movement of the chain during operation will help distribute the lubricant further.

Step 4: Check and Adjust Chain Tension

Inspect Chain Tension:

Check the tension of the chain by gently pressing on it.

The chain should be firm but not overly tight.

Adjust Tension (if needed):

Locate the four nuts behind the motor that controls the chain.

Loosen the nuts to adjust the motor’s position and add tension to the chain.

Tighten the nuts once the desired tension is achieved.

Step 5: Repeat for Other Chains

Access Additional Chains:

Remove panels as needed to access the remaining motors and chains.

Follow the same cleaning, lubrication, and tensioning steps for each chain.

Handle Connecting Points Carefully:

For the chain connecting the first and final folds, remove the specific cover.

Use a 2.5mm Allen key or hex tip to loosen the screws holding the cover.

Be cautious of cables running through this cover—ensure they are carefully pulled up and out of the way.

Adjust Tension for the Connecting Chain:

Access the nuts at the back of the motor to adjust the chain tension as needed.

Loosen, reposition, and tighten the motor for proper alignment and tension.

Step 6: Final Steps and Reassembly

Reattach Panels:

Once all chains are cleaned, lubricated, and tensioned, securely reattach the panels using the screws.

Power On the Machine:

Turn the power switch back on.

Run a test operation to ensure everything is functioning smoothly.

Maintenance Tips

Frequency: Perform this maintenance regularly to prevent buildup and ensure smooth operation.

Use Proper Tools: Keep a Phillips screwdriver, Allen keys, and clean rags handy for routine maintenance.

Safety First: Always power down the machine and handle cables and panels with care.

By following these steps, you can keep your ROQ FOLD in optimal condition, minimizing downtime and ensuring consistent performance.

ROQ PACK:

ROQPACK

The ROQ PACK's user interface is designed for simplicity, efficiency, and ease of operation, making it a valuable tool for optimizing your packaging workflow. This guide provides an overview of the key features and functionalities of the interface, highlighting how it streamlines operations.

Home Screen Overview

Central Navigation: The home screen is the main hub of the ROQ PACK. You can always return to it by pressing the Home Button.

Performance Metrics

Speedometer: Displays the current production rate in pieces per hour.

Counter: Tracks total pieces processed, which can be reset as needed. To reset, tap the counter, select Reset Counter, and confirm. Resetting can be done daily, hourly, or whenever necessary.

Label Printer Screen: The label printer screen is where most of the action happens.

Print Queue Monitoring:

View labels in the print queue as they are fed through the ROQ PACK and printed.

Easily track progress and ensure labels are processed in real-time.

Remove Last Piece Feature:

At the end of a shift, any unprocessed pieces can be removed by pressing Remove Last Piece. This ejects the last bag or item into the designated position for manual handling.

Operational Features

Cutting Functionality:

Cutting is only enabled after the machine completes a 60-second heating process upon starting.

Once the heating process is done, the cutting feature becomes operational.

Feed Button:

Use this button to manually feed bags forward as needed.

Alarm Management and Emergency Features

Alarm Notifications: Clear alarms quickly using the user interface, whether due to an empty label queue or other operational issues.

Example: If the label queue is empty, an alarm will notify you. Simply refill the queue and clear the alarm.

EOP (Emergency Operation Procedure) Button: Disables the equipment during emergencies.

To resume, pull the button out, rearm the machine, and clear any remaining alarms.

Emergency Stop:

Quickly stop operations if needed and resolve alarms before restarting.

Start and Heating Process

The Start Button initiates the heating process required for cutting and other operational functions.

The belt begins running automatically after heating, allowing you to proceed with normal operations.

Optimized for Seamless Operation

The ROQ PACK user interface is intuitive, providing quick access to critical features and allowing users to:

Monitor and reset performance metrics.

Manage label printing and processing efficiently.

Handle operational issues with ease through built-in alarms and emergency controls.

By understanding these features, you can maximize the ROQ PACK’s capabilities, ensuring smooth and efficient packaging workflows every time.

Replacing the cutting wire on the ROQ PACK ensures your machine operates efficiently and produces clean cuts. Follow this detailed step-by-step guide to safely and effectively replace the cutting wire.

Step 1: Ensure Safety

Engage the EOP (Emergency Operation Procedure):

Press the EOP button to cut power to the blades and ensure safe handling.

Step 2: Remove the Cutting Blade

Disconnect Connectors:

Disconnect the connectors from the cutting blade (transversal blade).

Loosen Screws:

Use a 5mm Allen key to loosen the screws holding the blade in place.

Release Tension:

Carefully release the blade’s tension and remove it from the machine.

Set Up a Flat Surface:

Place the blade on a flat surface for easier handling.

Step 3: Remove the Old Cutting Wire

Use the Tensioner:

Lower the tensioner to reduce tension on the short side of the wire, securing it to prevent it from snapping back.

Loosen Screws:

Unscrew the two screws on the short side and remove the wire.

Switch to the Other Side:

Loosen the screws on the opposite side and release the wire.

Straighten the Wire (if needed):

Straighten any curled sections to easily slide it out.

Step 4: Prepare the New Cutting Wire

Shape the Wire:

Identify the non-coated ends: one short and one long.
Shape the new wire to match the bends of the old one using needle-nose pliers.

Create Matching Bends:

Bend the short non-coated side to fit into the tensioner area.
Bend the long side to align with the opposite end of the blade.

Step 5: Install the New Cutting Wire

Attach to the Tensioner Side:

Insert the short non-coated end into the tensioner area and tighten with a 2.5mm Allen key.

Flip to the Other Side:

Loosen the plate on the opposite side slightly.
Insert the long non-coated end into the slot and pull it tight with needle-nose pliers.

Secure the Wire:

Gradually lower the plate to hold the wire firmly in place.
Tighten the screws to secure the wire completely.

Step 6: Adjust Tension

Release the Tensioning Screw:

Slowly remove the tensioning screw, allowing the tensioner to spring back and create the necessary tension on the wire.

Step 7: Reinstall the Blade

Position the Blade:

Ensure the connectors face outward (towards you).
Slide the blade into its position under the machine.

Tighten Screws:

Use the 5mm Allen key to secure the blade with its screws.

Step 8: Reconnect and Restart

Reconnect Components:

Plug in the connectors securely.

Close the Door:

Close the blade compartment door.

Clear the Emergency Stop Button:

Press to release the emergency stop and rearm the machine.

Heat the Blade:

Press Start to begin the heating process (approximately 60 seconds).

Step 9: Test the New Cutting Wire

Once the blade is heated, perform a test cut to ensure the new wire is functioning properly.

By following these steps, you can replace the cutting wire on your ROQ PACK safely and effectively, ensuring reliable operation and consistent cutting performance.

Changing the plastic rolls on the ROQ Pack is a key maintenance task that ensures seamless operation and consistent performance. Follow this step-by-step guide to replace both the top and bottom rolls efficiently.

Step 1: Prepare for Replacement

Engage the Emergency Stop:

Activate the Emergency Stop Button to ensure the machine is powered down and safe to work on.

Understand Positioning:

The left side of the crossbar and its locking mechanism should remain in place.
This ensures proper alignment with the cutting blade during installation.

Check Alignment:

Ensure the plastic roll is positioned 2 inches away from the cutting line, allowing the belts to grab and pass the plastic smoothly.

Step 2: Remove the Top Roll

Release the Roll:

Swing back the plastic holder and cut the remaining plastic using a ceramic blade.
Leave about 1 foot of excess plastic for easy removal.

Remove the Crossbar:

Loosen the right side of the crossbar while keeping the left side locked in place.
Remove the old roll and dispose of it.

Insert the New Roll:

Place the new roll in the same position as the old one, ensuring the plastic feeds from the bottom (not over the top).
Reattach the crossbar, locking the left side first and securing the right side with the knob.

Feed the Plastic:

Pull the plastic under the roller with the red line (moving roller) and pass it to the lever area.
Position the plastic close enough to the existing material for taping.

Tape the Plastic:

Use packing tape to connect the new plastic to the existing material.
Tape both the outside and inside securely, ensuring a smooth transition.

Step 3: Replace the Bottom Roll

Cut the Plastic:

Use the ceramic blade to cut the plastic on the inside, leaving extra material for easier handling.

Remove the Old Roll:

Loosen the right side of the crossbar and remove the old roll.
Keep the left side locked in place.

Insert the New Roll:

Position the new roll to feed from the bottom, just like the top roll.
Reinsert the crossbar, locking the left side first and securing the right side.

Feed and Tape the Plastic:

Pull the plastic under the roller and pass it to the lever area.
Tape the new plastic to the existing material securely, taping both the inside and outside.

Step 4: Feed the Plastic Through the Machine

Return to the HMI:

Navigate to the Feed Button on the left side of the HMI.

Feed the Plastic:

Hold the feed button to advance the plastic through the machine.
Watch for the tape connections as they pass through to ensure they don’t get caught or improperly pierced by the blade.

Trim Excess Tape:

If the tape doesn’t cut cleanly, use a ceramic blade to remove any remnants manually.
Allow the tape to drop into the trim bin.

Step 5: Final Steps and Restart

Perform Test Cuts:

Use the HMI to perform a test cut, ensuring the plastic feeds and cuts smoothly.

Restart the Machine:

Clear the Emergency Stop, press Start, and allow the machine to heat up for operation.
Tips for Successful Roll Changes
Always double-check the roll’s feeding direction (from the bottom) for both top and bottom rolls.
Ensure tape connections are tight and secure to avoid misfeeds or jams.
Regularly inspect the rollers and levers for smooth operation during plastic roll changes.

With this process, your ROQ Pack will be ready to operate efficiently, minimizing downtime and ensuring high-quality results.

ROQLabel P&A

ROQLABELPA

Encountering a paper jam on the ROQ LABEL is a rare but manageable occurrence. Follow these simple steps to resolve the issue quickly and keep your operation running smoothly.

Step-by-Step Process: Clearing a Paper Jam

Press Restart

Locate the restart button on the machine.

Press it to initiate the clearing process.

Let the labels fall gently into your hand.

Understand the Cause

A paper jam usually occurs when a label is pulled before the printer has finished printing the entire label.

Avoid manually pulling labels during the printing process to prevent future jams.

Clear the Alarm on the HMI

Navigate to the HMI (Human-Machine Interface) panel.

Clear the alarm notification to reset the system.

Once cleared, the machine will be ready to resume operation.

Address Label Queue Alarms

If an alarm indicates the label queue is empty:

Simply clear the notification, ensuring the machine recognizes the queue reset.

Utilize the EOP (Emergency Operation Procedure) Button (if needed)

If the EOP button was triggered, follow these steps:

Disable the equipment by pressing the EOP button.

Re-arm the system by pulling the button back out.

Clear any remaining emergency stop alarms via the HMI.

Tips for Smooth Operation

Ensure labels are handled carefully during the printing process.

Familiarize yourself with the location of key buttons like Restart and EOP for quick access.

Regularly inspect the label queue to avoid empty-feed alarms.

By following these straightforward instructions, you can resolve paper jams effortlessly and keep your ROQ LABEL running at peak efficiency!

Replacing the label media roll on your ROQ LABEL is a straightforward process. Follow these steps to ensure a smooth replacement and resume your operations quickly.

Step-by-Step Process: Replacing the Label Media Roll

Identify the Need for a New Roll

When the system displays the message "No Paper: Load New Media", it’s time to replace the label media roll.

Open the Cover

Lift the cover to access the label roll compartment.

Remove the Used Media

Release the Label Position: Unlock the label position mechanism and ensure you note how it’s set, as it will need to be returned after replacing the roll.

Remove Waste Material: Pull out and discard the remaining label strip and the empty core from its position.

Dispose of the old core and any waste labels properly.

Prepare the New Roll

Ensure the new roll is oriented with the labels feeding over the top, not from underneath.

Insert the roll so it feeds into the print head and through the bottom track.

Load the Roll Into the Tracks

Adjust the Tracks: Unlock and open the tracks to make room for the new media.

Slide the label strip under both tracks (one on each side).

Adjust the tracks to leave about 1mm of space, allowing for smooth movement without jamming.

Secure the bottom strip by placing the bar over the label material and furling it slightly for tension.

Close and Secure

Drop the roll into place and ensure it’s securely in the tracks.